Product development

Cosmos provides the most added value when we are involved at early stage in the development of a new product: Our technicians think along with you about optimal product development from a production point, for a product that meets all quality requirements. During the co-development stage, Which can eliminate unnecessary steps in the production process wherever possible.

The MNC who truly optimize the Cosmos difference is those who engage us at the design phase in their project—even before prototyping.

Functionality of the cast product and the application are important in the development of a new component. For this, the following questions arise:

• What is the purpose of the product to develop in investment casting?
• How a product is going to use?
• Where and What environment product is going to be used?
• Which dimensions must be achieved and which dimensions are critical?
• How does the product get assembled?

These are important questions for establishing the product’s functionality and casting ability. By reasoning this, the best technical products with favorable production cost prices are realized. This characterizes our specific working method.

Our knowledge in the area of casting simulations guarantees a stable process. Determining the proper casting configuration during production is a relatively complex process and the results are not always known beforehand. therefore, needs to be simulated with a computer program.  which simulates the entire casting process. Casting simulations provide a high degree of process certainty, prevent technical problems and ensure that a First article does not encounter delays.

Important parameters during casting simulations include:

• Design of the gating system
• The choice of steel alloy
• Air permeability in the ceramic mold
• Temperature during casting